SLM 500

Production Ready Selective Laser Melting

Increased productivity is crucial for production-oriented machines, and the SLM 500 is available with two or four lasers operating independently and/or in parallel. Optimised gas flow through a patented sintered wall prevents soot disruption of the lasers to ensure consistent, quality results.

Multi-Laser, Cost Efficient Builds for High Volume Projects

The first quad-laser metal system in the market, the SLM®500 can integrate lasers independently or in parallel to increase build rates by 90% over twin laser configurations. The best performing, most efficient system in its class, it is designed to ensure operator safety and lower overall operational costs.

Designed for serial productions, the exchangeable build cylinder enables shortest possible fire-to-fire times. Thus reducing downtimes of the machine to a minimum. The patented multi-laser overlap strategy ensures consistent material quality.

Description

Metal Additive Manufacturing Industrialisation

Increased productivity is crucial for production-oriented machines, and the SLM 500 is available with two or four lasers operating independently and/or in parallel. Optimised gas flow through a patented sintered wall prevents soot disruption of the lasers to ensure consistent, quality results.

Gas Flow that Ensures the Highest Part Quality

The permanent filter module traps process soot in a sintered plate filter that is purged with gas. The waste material is coated with an inhibitor and stored in a bin for dry disposal, while clean gas returns to the process chamber, stabilising gas flow to ensure part quality throughout long builds. The elimination of consumable filter cartridges increases safety while improving machine uptime and reducing costs. Operators no longer need to flood filters and waste management is simplified as controlled diffusion renders a standard dry material for disposal.

Closed Loop Powder Handling Increases Safety and Material Quality

 

 

 

 

 

 

 

 

 

 

 

Paired with the Powder Supply Vacuum (PSV), the SLM®500 protects the operator from exposed powder and keeps material under an inert gas atmosphere throughout the powder-handling process. The 90-litre tank makes pre-loading easy and paired with the sieves and transportation to the machine, these are factors crucial for a safe closed-loop powder process. Best when paired with the Part Removal Station (PRS).

KEY FEATURES
Efficient, Reliable, Repeatable

Increased productivity is crucial for production-oriented machines, and the SLM®500 is available with two or four lasers operating independently or in parallel. With 400W and 700W lasers available, users have the choice of laser power matched to their material, with the option of increased power to build in thicker layers for further productivity gains.

Optimised gas flow through a patented sintered wall prevents soot disruption of the lasers to ensure consistent, quality results. The SLM®500 is optimised for top-quality components with a focus on repeatability and machine uptime.

Specifications

 
SLM 500
Build Envelope (L x W x H)
500 x 280 x 365 mm reduced by substrate plate thickness
3D Optics Configuration
Twin (2x400W or 2x700W)
Quad (4x400W or 4x700W) IPG fiber laser
Real Build Rate
up to 171 cm³/h
Variable Layer Thickness
20 µm - 90 µm, more available on request
Minimum Feature Size
150 µm
Beam Focus Diameter
80 - 115 µm
Maximum Scan Speed
10 m/s
Average Inert Gas Consumption in Process
16 l/min (Argon)
Average Inert Gas Consumption in Purging
250 l/min
E-Connection / Power Input
400 Volt 3NPE, 63 A, 50/60 Hz, 8 - 10 kW
Compressed Air Requirement
ISO 8573-1:2010 [1:4:1] 7 bar
Machine Dimensions (L x W x H)
6080 x 2530 x 2620 mm

Software

A Support-Free Revolution

SLM Solutions launches the Free Float software solution. The addition of this latest technology to the brand’s offering allows for the creation of metal components with previously impossible designs, hence reducing the overall material usage and reducing end-part costs while achieving industrial-scale productions. This first-of-its-kind technology also allows for the printing of retrofittable 3D metal parts.

Benefits of Free Float

  • Reduce duration for post-processings
  • Overhang areas without structures
  • Reduces powder usage – more savings
  • Creates more build space – more room to build
  • Results in less scrap
  • Enables major reduction of internal part stress

 

Materialise Creatz3D Partner

 

 

 

 

Materialise Magics Software

Materialise Magics is a versatile, industry-leading data preparation and STL editor software for Additive Manufacturing that allows you to convert files to STL, repair errors, edit your design and prepare your build platform. With decades of 3D printing software experience, it sets the industry standard and is top data preparation software choice for companies worldwide.

Benefits of using Materialise Magics software:

Key Benefits

Extensive and user-friendly Programs

Smart data preparation process
Optimizes material usage &
success rates of printed parts

1 Software Platform used across
the different machines
Key Features

Import most file formats
Retaining native colour data

Repair errors
Create watertight data

Duplicate & Orientate parts,
Generate support for metal
and Stereo-lithography parts

Measure parts
View slices
Detect collisions
Save platforms
Generate reports


Add labels to your part.
Apply texture, create lattice structures

Perform Boolean operations.